{"id":109,"date":"2009-11-21T17:48:46","date_gmt":"2009-11-21T22:48:46","guid":{"rendered":"http:\/\/www.flatline.net\/journal\/2009\/11\/21\/makerbot-cupcake-technical-note-0\/"},"modified":"2009-11-21T17:50:38","modified_gmt":"2009-11-21T22:50:38","slug":"makerbot-cupcake-technical-note-0","status":"publish","type":"post","link":"http:\/\/www.flatline.net\/journal\/?p=109","title":{"rendered":"MakerBot Cupcake Technical Note #0"},"content":{"rendered":"<p>Some lessons learned during the assembly of, and early usage of MakerBot Cupcake #235.<\/p>\n<p><b>Assembly<\/b><\/p>\n<p>I bought the &#8220;Deluxe&#8221; kit for $950 that comes with pre-soldered boards, tools, and pretty much everything you need to get up and printing. Mine was missing a couple of random bits I was able to find in my spares box &#8212; a header here, a screw of the right length there, but otherwise everything was in order and neatly packed. It was US$ 200 more than the &#8220;regular&#8221; kit, but the time saved sourcing parts and soldering chips was well worth it to me. There were a couple of times I needed a small screwdriver to pry\/move something, but I did most of the assembly with the hex keys and box wrenches included in the Deluxe kit.<\/p>\n<p>The instructions weren&#8217;t always perfect. I had to print them out (long story) and discovered that all of the images in my printout were reversed left\/right. At a few points the text was right and the photos were wrong or vice-versa. Still, my experience fabbing and working with kitbuilds made it pretty easy to finish the kit in a few evenings.<\/p>\n<p><b>Testing<\/b><\/p>\n<p>This is where I had (and still have) the most problems, mostly due to my MakerBot controller being a Mac G5\/PowerPC.<\/p>\n<p>One of the more important free tools &#8212; skeinforge &#8212; has problems on PowerPC due to the default Python install being wonky. Someone on an Intel Mac would tell me to &#8220;do foo&#8221;, I&#8217;d &#8220;do foo&#8221;, and it would fail, so we&#8217;d go around about whether or not I was &#8220;doing foo&#8221; properly. After switching to my MacBook (Intel) for testing, most of the software issues went away and I was able to design\/print some test objects.<\/p>\n<p><b>General Usage<\/b><\/p>\n<p>My SolidWorks Student Edition expired the week before my MakerBot showed up, so it&#8217;s off to the world of free software for modeling. Learning Blender is a bit difficult after using SolidWorks and the free version of SketchUp is not very powerful past simple geometries. Compounding the problems is again, the G5 I&#8217;m trying to use as my server. Reading the Blender <a href=\"http:\/\/www.blender.org\/education-help\/faq\/mac-os-x\/\">FAQ<\/a> it appears that a G5 with a big monitor can be problematic due to memory issues. Switching my display from &#8220;millions&#8221; to &#8220;thousands&#8221; of colors and closing most of my other apps has made it crash much less than before.<\/p>\n<p>It seems to me that the UI for ReplicatorG was branched pretty early from the Arduino world &#8212; some of the painful bugs of early Arduino days still exist in ReplicatorG. In particular, do <i>not<\/i> turn off your Makerbot while the ReplicatorG control panel is open. I&#8217;ve hung my G5 several times this way.<\/p>\n<p><b>Design Notes<\/b><\/p>\n<p>A few things I&#8217;ve learned in my first few designs and test prints<\/p>\n<p>Small holes are <i>hard<\/i>. I tried to make a 3mm hole in a 1cm thick drive wheel and ended up drilling it out. When you&#8217;re making an object, remember that the print head resolution is much lower than what you see on screen. (If you&#8217;re used to lasercutters and Stratasys machines, it&#8217;s like going from .3mm technical pencils to kid&#8217;s crayons. :-)<\/p>\n<p>Learn to dial in your raft while it starts to print. I&#8217;ve ruined several prints because the raft wasn&#8217;t firmly embedded in the print surface from start to finish. After a few layers, the raft would start to peel off the surface and the print would be ruined.<\/p>\n<p>Learn g-code. You might want to verify or change the code generated by skeinforge. In my case, I started adding a M01statement after the first movement to build the raft to verify that the raft would actually be on the print surface. I also had to go through and edit the temp settings at various places to account for my personal cupcake&#8217;s printing requirements.<\/p>\n<p>Get a cheap caliper, even a flimsy plastic one is better than a ruler for measuring things down to ~1mm. I&#8217;m making a housing for an LCD display and the art-store $10 plastic caliper is as good as my Starrett for the resolution the Cupcake can print.<\/p>\n<p>That&#8217;s all for now, will post more as I learn more.<\/p>\n<p>[tags]makerbot[\/tags]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Some lessons learned during the assembly of, and early usage of MakerBot Cupcake #235. Assembly I bought the &#8220;Deluxe&#8221; kit for $950 that comes with pre-soldered boards, tools, and pretty much everything you need to get up and printing. Mine was missing a couple of random bits I was able to find in my spares [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[11,18],"tags":[],"class_list":["post-109","post","type-post","status-publish","format-standard","hentry","category-hacking","category-all-about-the-makerbot-cupcake"],"_links":{"self":[{"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=\/wp\/v2\/posts\/109","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=109"}],"version-history":[{"count":1,"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=\/wp\/v2\/posts\/109\/revisions"}],"predecessor-version":[{"id":110,"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=\/wp\/v2\/posts\/109\/revisions\/110"}],"wp:attachment":[{"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=109"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=109"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/www.flatline.net\/journal\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=109"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}